Home > Composites > Fiberglass Foam Composite Sandwich Panels

Fiberglass Reinforced Polymer (FRP) composite sandwich panels have many advantages, it has a smooth, flat, non-porous surface, beautiful, and wide range of applications. FRP can be composited with a variety of materials, the core material can be selected from thermal insulation foam (XPS, PU, PVC, PET), plywood, PP honeycomb. They each have different advantages, application effects. Such as foam core insulation performance is good; plywood strength is higher, honeycomb core low density is lighter. These different materials can also be combined as a core material, which can make FRP sandwich panels have multiple advantages.

Preeminent Manufacturer of Fiberglass Composite Sandwich Panels

We are an excellent manufacturer of FRP composite materials. We have the most advanced composite panel manufacturing factory and we provide the most innovative fiberglass composite solutions for various industries.

We provide OEM/ODM services for FRP composites, such as material development, CAD and 3D drawing, machining processes, product testing, and CNC machining. Our product quality and production capabilities are world-leading, with efficient, high-precision thermoplastic composite production lines, metal parts machining centers, and adhesive sandwich panel production lines. If you have a project requirement, please get in touch with our team of engineers.

Product Benefits

  • Ultra-lightweight: foam core and PP honeycomb are lightweight and low-density materials.
  • Ultra-durable: FRP is anti-aging, UV resistant, chemical substance resistant and scratch resistant.
  • Ultra-tough: continuous glass fiber reinforced plastic panels have high strength, resistance to bending, compression and impact.
  • Good thermal insulation: PU/XPS foam is suitable for caravan and refrigerated truck applications with excellent thermal insulation.
  • Easy to process: it can be easily cut, drilled and molded.
  • Bright appearance: A variety of colors and texture designs can be achieved through spraying, painting, or covering with decorative films.

Classification of FRP Composite Panels

Our FRP sandwich panels include standard FRP sandwich panels, semi-transparent FRP, custom gel-coated fiberglass sandwich panels, insulated fiberglass sandwich panels, non-slip fiberglass honeycomb sandwich panels, designer FRP panels, antimicrobial FRP panels, fire-resistant FRP panels and more.

Fiberglass XPS Foam Sandwich Panel

Coating: Gelcoat

External layer: FRP (glass fiber reinforced polymer)

Core layer: Extruded polystyrene (XPS) foam

Applications: Box refrigerated truck bodies, dry freight truck bodies, ambulance boxes, pickup campers.

Fiberglass PU Foam Sandwich Panel

Coating: Gelcoat

External layer: FRP (glass fiber reinforced polymer)

Core layer: Polyurethane (PU) foam

Applications: Refrigerated trucks, enclosed trailers, Recreational Vehicles.

Fiberglass PVC Foam Sandwich Panel

External layer: FRP (glass fiber reinforced polymer)

Core layer: Polyvinyl chloride (PVC) foam

Applications: Recreational vehicles, dry van trucks.

Fiberglass PET Foam Sandwich Panel

External layer: FRP (glass fiber reinforced polymer)

Core layer: Polyethylene terephthalate (PET) foam

Applications: Recreational vehicles, dry van trucks.

Fiberglass PP Honeycomb Sandwich Panel

External layer: FRP (glass fiber reinforced polymer), continuous fiberglass

Core layer: Polypropylene honeycomb

Applications: Dry van trucks, RVs.

Fiberglass Plywood Sandwich Panel

External layer: FRP (glass fiber reinforced polymer), continuous fiberglass

Core layer: Plywood

Applications: Dry van trucks, box trailers.

Customized Services

Carbodygroup can help you improve on-site construction efficiency, reduce construction waste and consumables, reduce on-site construction equipment, and lower budget costs.

  • Size: gel-coated FRP, width 32000mm, length 12000mm, thickness 5~150mm.
  • Surface pattern: bubble pattern, grain pattern, stone pattern, etc.
  • Color: according to RAL color card.
  • CNC processing: five-axis precision cutting and engraving.
  • Pre-embedded reinforcement: embedded reinforcement materials such as aluminum tube, FRP tube, solid wood, high-density plastic rod.
  • Surface coating: plastic decorative film, anti-ultraviolet coating.
  • Material development: provide new material research and development, testing, and proofing.

Service Objectives

We serve customers from all over the world, including box truck manufacturers, truck dealers, truck converters, truck repair shops, truck leasing companies, haulage companies, logistics companies, cold chain companies, fresh food/raw materials/fruit and vegetable/ice cream/meat companies, pharmaceutical companies, DIY truck enthusiasts, modular construction companies, sporting goods companies and many more!

Application Fields of FRP Foam Sandwich Panels

  • Box vehicles: refrigerated trucks, freezer trucks, enclosed trailers, dry cargo trucks, and ambulance boxes.
  • Recreational vehicles: caravans, pickup campers, off-road trailers, teardrop trucks, hard-shell roof tents.
  • Sports: ping pong tables, pickleball paddles.
  • Marine: yachts, fishing boats.
  • Transportation: high-speed rail, buses.
  • Construction: modular houses, mobile toilets, sentry boxes. Barricade panels, scaffolding panels.
  • Industry: cooling towers, other industrial equipment housings.