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Box Truck Side Panels

Box truck insulated side panels are an important part specially designed for the cold chain transportation industry.It uses independently developed high-quality foam materials, which are lightweight, high-strength, waterproof and moisture-proof, and have excellent thermal insulation properties to meet a variety of transportation needs.

Benefits of Box Truck Insulated Wall Panels

  • Save up to 20% on fuel
  • Increased payload by up to 30%
  • Maintenance is simple, fast and economical
  • Body insulated panels are non-flammable, flame retardant and self-extinguishing
  • Reduce carbon footprint

Features

  • Lightweight foaming glue
  • 4-7 layers of continuous fiberglass with a tensile strength of 700Mpa, reducing internal frame
  • High compression-resistant insulation material(PU foam,XPS foam)
  • Continuous fiberglass material frame, which is waterproof and corrosion-resistant
  • Reinforcement design inside the cargo-track
  • Antibacterial, UV-resistant

Structure of Box Truck Insulated Side Panels

Wall-Panels
  1. Sealing strip
  2. Door lock(Hidden stainless steel)
  3. Outer skin(Yacht grade, High mirror gloss,UV resistant)
  4. Core(Lightweight, High thermal insulation, Fireproof)
  5. Side door frame(High strength stainless steel)
  6. Box assembly metal connecting plate
  7. Frame(Lightweight, High strength, Waterproof, Low thermal conductivity,Cage-type frame structure)
  8. Cargo-track reinforcement plate
  9. Anti-impact inner reinforcement plate
  10. Cargo-track mounting plate
  11. Cargo-track(Hidden, Impact-resistant)
  12. Inner skin(Four-layer continuous fiber composite material)
  13. Kick plate

Panel Material Choose

The main options for box truck panels are extruded polystyrene(XPS) foam sandwich or polyurethane(PU) sandwich panels with FRP skins, Which can be categorized into mirror-level FRP or common FRP. We can provide any type of internal reinforcement for the panels to suit the different needs of our customers.

Specifications:

SkinFRP
(Fiberglass Reinfored Plastic)
CFRT
(Continuos Fiberglass Reinforced Thermoplastic)
Color Standard
(Customized)
Weight: 675GR/1125GR(can be Customized) UV resistant Applicable in food and medical transportation
Core MaterialXPS
(Extruded Polystyrene)
PU
(Polyurethane)
GlueOne Component Foaming
Length15800mm
Width≥3000mm
ThicknessXPS: 17~150mm
PU: 25~150mm

Parameter

PropertiesXPSPU
Density35~40kg/m³40~80kg/m³
Thermal Insulation≤0.034W/(m.k)≤0.027W/(m.k)
Pressure Resistance≥400kpa≥200kpa
Water Absorption1%1.8%
Dimensional Stability (70±2 Celsius 48H)≤1.5%≤1.5%

Customized Box Truck Body CKD Kit

CARBODY customizes standard or non-standard box truck body parts according to customers’ design and application requirements, including door locks, door frames, partitions, hinges, floors, kick plates, sub-frames, safety lights, and refrigeration units.
Our customization services are designed to meet the specific requirements of different industries and provide customers with flexible and efficient solutions.